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Revealing the operating procedures of dump trucks

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Revealing the operating procedures of dump trucks

June 13, 2025
Latest company case about Revealing the operating procedures of dump trucks

Dump trucks are often used in civil engineering in conjunction with excavators, loaders, belt conveyors and other construction machinery to form loading, transportation and unloading production lines, and carry out the loading, unloading and transportation of earthwork, sand and gravel, and bulk materials. When using a dump truck to unload goods, it is essential to understand its specific operating procedures to avoid any danger.

latest company case about Revealing the operating procedures of dump trucks  0
The working principle of a dump truck
The structure of the engine, chassis and cab of a dump truck is the same as that of a general heavy-duty truck. High-pressure oil enters the lifting hydraulic cylinder through the distribution valve and oil pipe. There is a cab safety protection plate at the front end of the vehicle compartment. The engine drives the hydraulic pump through the transmission and power take-off device. The hydraulic tilting mechanism of the vehicle compartment is composed of the fuel tank, hydraulic pump, distribution valve, lifting hydraulic cylinder, control valve and oil pipe, etc.
The engine drives the hydraulic pump through the transmission and power take-off device. High-pressure oil enters the lifting hydraulic cylinder through the distribution valve and oil pipe, pushing the piston rod to tip over the carriage. Backward tilting is more common. By controlling the movement of the piston rod through the operating system, the carriage can be stopped at any required tilting position. The carriage is reset by its own gravity and hydraulic control.
Operating procedures for dump trucks
Do not suddenly push the lifting handle to the "descent position" during the full-load lifting process.
If such an operational error occurs, the carriage will suddenly crash down, exerting a significant impact on the frame and even causing an accident. Therefore, the above operations should be avoided as much as possible. If there are special circumstances that require them, they must be handled with care, and the landing speed should be slowed down as much as possible. It is strictly forbidden to suddenly lower the carriage to the bottom.
2. Do not use sudden lifting or sudden braking to unload the vehicle. Due to the large inertial force of sudden lifting of the vehicle (generally 5 to 20 times the rated lifting force), it is very likely to cause permanent deformation of the frame, weld separation of the vehicle compartment and subframe, fuel pump burnout or damage to the sealing ring, damage to the hydraulic cylinder and other damages, reducing the service life of the vehicle. In severe cases, it may even lead to a rollover accident. Therefore, generally, dump trucks are prohibited from driving while being lifted.
3. After unloading the goods, the power take-off of the dump truck must be removed before it can be driven.
In the event of such an operational error, when the dump truck is in motion, as the power take-off is in the "engaged" position, the lift oil pump will operate at high speed for a long time without load in the "small circulation" state. This leads to a rapid rise in the oil temperature of the hydraulic oil, which can easily cause damage to the oil seal of the oil pump and even result in the oil pump "burning out". What is more serious is that the operation of the oil pump means that the hydraulic system has a power source, and during driving, accidents such as the automatic lifting of the vehicle compartment are prone to occur.
4. The power take-off for driving must not be in the "connected" position. If it is in the "connected" state (with the red light on), the oil pump will continue to rotate, and the hydraulic system will have a power source. This may cause the vehicle compartment to lift automatically due to misoperation on the pneumatic control valve. At this time, even if the pneumatic distribution valve is in the "descending" position, oil will still enter the oil pump, which will cause the oil pump to burn out.
Summary
The above are the operation norms and precautions for dump trucks that we have sorted out for you. Please operate in accordance with the procedures, take good care of and protect your vehicle, and increase its service life!

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